Before You Start:
You'll need the following safety equipment:
- Splash goggles
- Chemical-resistant gloves
- Long sleeves
- Closed shoes
In case of contact: Immediately rinse affected skin with plenty of running water. If KOH enters the eyes, rinse continuously and seek urgent medical attention. Do not attempt to neutralise skin or eyes using vinegar or another acid.
Making the Potassium Soap Concentrate
1. Prepare your workspace:
- Work in a well-ventilated area away from children, pets, food and unnecessary clutter.
- Put on your gloves, splash goggles, long sleeves and closed shoes before opening the potassium hydroxide. Potassium hydroxide is strongly corrosive before it reacts and can cause serious skin and eye burns. Heat is also generated when it contacts water.
2. Prepare the potassium hydroxide solution
- Weigh 161g distilled water into a sturdy, heat-resistant container (see below for which container).
- Slowly add 69g potassium hydroxide to the water, stirring carefully until fully dissolved.
Always add the potassium hydroxide to the water - never pour water onto dry potassium hydroxide. - The solution will become extremely hot. Keep your face away from the container and do not breathe in vapour or mist.
- Set it aside in a secure place and allow it to cool to approximately 40–50°C.
3. Prepare the coconut oil
- Weigh 269g coconut oil into a stainless-steel pot or dedicated slow cooker.
- Heat gently until completely melted, then allow it to settle at approximately 45–55°C.
- The oil and KOH solution do not need to be exactly the same temperature, but both should be warm and safely manageable.
4. Combine and blend to trace
- Slowly pour the KOH solution into the melted coconut oil.
- Blend using short bursts with an immersion blender, alternating with gentle hand stirring.
- Continue until the mixture reaches a stable, thick trace. It should resemble thick custard or pudding and should not immediately separate when left standing.
Trace means the oil and KOH solution have formed a stable emulsion. It does not yet guarantee that the soap has finished reacting.
5. Cover the pot and cook over low, gentle heat.
Use either:
- a slow cooker on its lowest setting.
- a stainless-steel pot inside a water bath.
- very low controlled stovetop heat.
Do not allow it to boil.
Stir carefully every 15–30 minutes. The mixture may move through several appearances:
- thick cream.
- a grainy or mashed-potato texture.
- a stiff, waxy paste.
- a smoother, glossy or gel-like soap concentrate.
With 100% coconut oil, the concentrate may remain pale or opaque. It does not have to become completely transparent.
Continue cooking until:
- no separate oil remains.
- no watery KOH-rich pockets are visible.
- no dry crystals remain.
- the mixture forms one uniform soap concentrate.
This may take approximately 1–3 hours, depending on the equipment, batch size and temperature.
6. Test the concentrate
- Remove approximately ½ teaspoon of soap concentrate and dissolve it in about 30 ml hot distilled water.
The sample may be clear, cloudy or milky. What matters most is that you do not see:
- floating oil droplets.
- a greasy film.
- hard crystals.
- obvious separation.
7. Cool and weigh
- Remove the completed soap concentrate from the heat and allow it to cool.
- Once cool, weigh the finished concentrate. Use this actual weight to calculate the dilution water.
- The concentrate may become very firm as it cools. That is normal - it is concentrated potassium coconut soap, not yet the finished liquid cleaner.
Diluting the Soap Concentrate
1. Calculate the dilution water
Use:
1 part soap concentrate to 3 parts distilled water
For example:
- 100g soap concentrate - 300g distilled water
- 250g soap concentrate - 750g distilled water
- 500g soap concentrate - 1500g distilled water
2. Add the water
- Using gloves, place the soap concentrate into a clean stainless-steel pot.
- Add the measured distilled water and warm gently over low heat, keeping the pot covered to minimise evaporation.
- Allow the concentrate to soften and dissolve, stirring occasionally.
- Do not boil it, and avoid using an immersion blender once the diluted soap is hot, as this can create excessive foam and increase the risk of splashing.
3. Add the calcium carbonate
- Once the soap concentrate has fully dissolved, remove the pot from the heat and allow the mixture to cool until warm rather than hot.
- Gradually stir in calcium carbonate at a 4:1 ratio (and hydroxyethyl cellulose if using).
For example:
If you used 100g soap concentrate + 300g distilled water = 400g Diluted potassium soap
400g Diluted potassium soap + 100g Calcium carbonate = 500g Final batch
Add the powder slowly while stirring to avoid clumps. Continue mixing until the calcium carbonate is evenly dispersed and the cleaner has a smooth, creamy texture.
4. Allow it to settle
Transfer the cleaner into a suitable container, cover and leave it undisturbed for 24–72 hours.
During this time:
- any remaining soap pieces should finish hydrating.
- the final thickness will develop.
- the calcium carbonate may reveal whether it stays suspended or begins settling.
Some cloudiness is normal, particularly with a 100% coconut-oil potassium soap.